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Recall of the 2005-2006 Suzuki VL800 and VZ800

Make / Models / Years:
SUZUKI / VL800 / 2005-2006
SUZUKI / VZ800 / 2005-2006
Manufacturer : AMERICAN SUZUKI MOTOR CORP.
Manufacturer’s Report Number : 2085
NHTSA CAMPAIGN ID Number : 05V566000
Mfg's Report Date : DEC 19, 2005
Component: ELECTRICAL SYSTEM:IGNITION:SWITCH
Potential Number Of Units Affected :23839

Summary: On certain motorcycles, the ignition switch wiring harness may have been improperly routed at the time of production. If the wiring harness is not routed properly, it can rub against the clutch cable/throttle cable.

Consequence: Continued rubbing may eventually lead to a short circuit which may cause the engine to stall or the lights to go out. This will increase the chance of a crash resulting in serious injury or death.

Remedy: Dealers will re-route the ignition switch wiring harness and replace the lock set including the ignition switch along with the clutch cable/throttle cable free of charge. The recall is expected to begin on January 6, 2006. Owners may contact Suzuki at 714-572-1490.

Notes: Customers can also contact the national highway traffic safety administration’s vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safecar.gov.